CALIBRATION & ENGINEERING EVIDENCE

Pancake Load Cell Calibration, Traceability & Quality

Define the force result, installed measurement chain and serial-specific evidence before acceptance. Review standards, prepare a calibration plan and request available unit records.

Machine verification · reference instrument · laboratory scope

Choose the standard for the result you need.

Standards scope guide. Confirm the applicable edition and procedure with the responsible laboratory; this is not a declaration of product conformity.
StandardWhat it coversRequest with the quotationBoundary
ISO 7500-1 ↗Installed static uniaxial testing-machine force systemsVerification range, force directions, class, reference instrument and complete installed chain.A sensor non-linearity target does not establish a machine Class 0.5 or Class 1 result.
ASTM E4 ↗Force calibration and verification of testing machinesApplicable edition, machine ranges, reference standards, test method and uncertainty.Specify acceptance for the installed system rather than treating a sensor data sheet as the verification report.
ISO 376 / ASTM E74 ↗Calibration of reference force-measuring instrumentsLoading sequences, orientation, repeatability, reversibility, uncertainty and intended use.A static calibration does not validate a dynamic fatigue measurement or certify every fixture.
OIML R60 ↗Metrological requirements and evaluation for load cellsRequired weighing application, load-cell designation and applicable evaluation / certificate scope.Stainless construction, small zero drift or an IP rating alone does not establish OIML conformity.
ISO/IEC 17025 ↗Competence of testing and calibration laboratoriesThe actual laboratory, accreditation scope, force range, uncertainty and certificate issuer.Accreditation is a laboratory/scope claim. No blanket Magatom accreditation is asserted.

Traceability follows the actual measurement chain.

Record the sensor and reference instrument, then the base/button assembly, cable, amplifier, calibration setup and stated uncertainty. A calibration with one fixture does not automatically qualify another installation.

A five-point plan can capture zero and nominal-force fractions, but the applicable procedure may require additional cycles, orientations or points. The measurement plan here is blank; it is not a calibration certificate.

Download blank measurement plan (CSV) ↓
Concept traceability chain from reference standard through sensor and assembly to amplifier and force result

Read a serial-specific certificate before accepting the result.

  • Unique sensor serial and full assembly identity
  • Force direction, capacity and tested range
  • Base, button, cable, amplifier and configuration
  • Calibration date, laboratory temperature and humidity
  • Reference standard identity, certificate and traceability chain
  • Applied force, measured output, zero return and hysteresis
  • Procedure, uncertainty, coverage factor and limitations
  • Shunt resistor identity, connection points and measured equivalent output

Retrieve an archived record by serial.

Send the exact engraved S/N, model, approximate calibration date and the certificate or shunt information needed. We check identity and available records before replying.

Confidential records are supplied after the relevant unit and entitlement are checked. There is no public certificate database or automatic conformity verdict.

Request calibration record ↗
Bridge · sense · shunt · amplifier

Verify the electrical circuit before reusing a connector.

Concept four-wire bridge and six-wire remote-sense wiring paths; exact pinout must come from the selected sensor drawing

Functional topology only. No pin numbers, colors or excitation limits are declared universal.

Four-wire versus six-wire review.

A four-wire bridge uses excitation and differential signal pairs. A six-wire arrangement additionally brings sense leads to a compatible amplifier to monitor excitation at the sensor. Verify how the amplifier handles sensing before connecting the cable.

Shunt checks verify part of the chain.

A shunt resistor creates an electrical bridge imbalance. Its value, connection points and equivalent output belong to the individual calibration record. It does not apply a traceable mechanical force or verify mounting, hysteresis or the complete load path.

Read the original Interface shunt guidance ↗
Connection checklist for the selected assembly.
Circuit functionConfirm on the released record
Excitation + / −Approved excitation range and regulated supply; never infer it from the connector shell.
Signal + / −mV/V range, tension/compression polarity, amplifier input and overload behavior.
Sense + / −Remote-sense support, terminal mapping and any required amplifier-specific links.
Shield / chassisApproved shield termination, EMC routing, strain relief and isolation from power conductors.
Shunt / TEDSSpecified shunt terminals and resistor; TEDS option, reader and stored sensor identity.
Two bridgesSeparate excitations and outputs, electrical connections, two calibration records and comparison limits.

A six-pin housing can carry different assignments. Confirm the brand, model, bridge version and cable revision rather than wiring by color alone. Ask for the exact mating connector and pinout with your STEP / datasheet request.

Engineering intake

Bring the load path.
We’ll review the fit.

Send your capacity, center thread and mounting envelope. Include the full original part number when replacing an installed sensor.

Request a dimensioned drawing, capacity-specific calibration plan and itemized hardware quotation before freezing the fixture.

inquiry@pancakeloadcells.com

CAD and test reports are supplied for the agreed configuration. No generic drawing is presented as an approved production part.

Include center-thread engagement, the base/button stack and flange pilots. Original-model dimensions and proposed MT-PLC dimensions are reviewed separately.

Required Hardware & Signal Options

Budget increments only. Engineering checks the selected sensor, integral/replaceable button, thread, amplifier protocol and calibration scope before quoting the assembly.

Compact models (1–25 kN): DHL Express parcel quotation with destination-specific transit estimates. Intermediate models (over 25 to under 50 kN): shipping assessed by packed mass. Heavy-capacity models (50–2,000 kN), including base assemblies: itemized DHL/FedEx heavy air freight on the formal Proforma Invoice. Availability, dispatch, customs and final freight are confirmed for the actual assembly and destination.

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Project inbox: inquiry@pancakeloadcells.com.

Published and reviewed 2026-10-27 · Responsible publisher: Magatom Dynamics Co., Ltd.